Bucket Elevator
We make it easy to source from china
Bucket Elevator
Bucket elevator is a vertical upward conveying equipment. It can convey materials whether they are block, granular or powdery. It can also send materials to high places, such as raw material homogenization warehouse, cement storage warehouse and so on. It can be delivered to the feeding port at the top of the kiln tail preheater with a height of more than 90m.
Table Of Contents For This Page
It is not easy to introduce all aspects of Bucket Elevator, so we have prepared a lot of information on this page for you to delve into. To make sure you can find the information you want quickly, we have prepared this content directory that will jump to the corresponding location when you click on it.
Technological process For Bucket Elevator
Several steel buckets are installed at certain intervals on the flexible traction component. The closed traction component is wound around the upper and lower rollers, and is tightened by the tensioning device on the base through the redirection wheel. The upper driving wheel drive. Materials are fed from the lower part, and are lifted to the upper part by the Bucket. When the bucket bypasses the upper roller, the material is thrown out under the action of gravity and centrifugal force, and is sent to the silo or other equipment through the discharge chute.
Key components of Bucket Elevator
Bucket Elevator consist of casting, drive system, traction components, Bucket, take up device, etc.
Drive system
- Ensure forging ratio
- Ultrasonic testing
- Heat treatment
- Testing Report
The driving device consists of five parts: motor, cylindrical gear reducer, coupling, belt or chain drive and ratchet backstop. The entire driving device is installed on the platform in the upper section of the casing.
traction components
- Ensure forging ratio
- Ultrasonic testing
- heat treatment
- Testing report
The traction components of the bucket elevator play a decisive role in the working performance and operating conditions of the elevator. The requirements for it are light weight, low cost, large load-bearing capacity, smooth operation, good flexibility, long life, and firm connection with the bucket. Commonly used traction components include rubber belts, forged ring chains, plate sleeve roller chains and cast chains. The type of bucket elevator is often determined by the type of traction components used.
Bucket
- Plasma discharge
- Laser level ensures welding accuracy
- Heat treatment
- Testing report
Buckets are generally made of welded steel plates with a thickness of 2 to 6 mm. Depending on the material properties and loading and unloading methods, the Buckets have deep buckets (“S” method) with large capacity and are suitable for transporting raw materials, cement, dry sand, crushed coal and other materials. ), shallow bucket (“Q” method, suitable for conveying materials such as wet sand, clay), and pointed bucket (“J” method, suitable for conveying materials such as limestone blocks).
take up device
- Ultrasonic testing
- Laser level ensures welding accuracy
- Heat treatment
- Testing report
The lower roller or sprocket of the bucket elevator needs a take up device to maintain a certain tension on the traction component to prevent the slippage of the driving drum and the belt, fluctuations in the operation of the traction component, and derailment of the traction component due to insufficient tension in the traction component.
Spare parts for Bucket Elevator
The Process Flow
Please note that the final process depends on the customized service you require, the specifications of the raw materials used, the relevant national laws, and the distance of transportation.
Step 1:Needs Assessment
We begin by working closely with our clients to understand their specific requirements. This includes identifying the types, quantities, and technical specifications of spare parts needed for their cement equipment. We offer tailored solutions, providing our clients with a selection of compatible spare parts, reducing the need for multiple suppliers and simplifying procurement.
Step 2: Supplier Network of CEMSPARE
CEMSPARE established a robust and reliable supplier network to meet the specific needs of our clients in the cement industry. We maintain an extensive database of reputable suppliers and manufacturers. This database includes an evaluation of their reputation, delivery capabilities, and adherence to quality standards. By building and managing this supplier network, we ensure that our clients have access to a diverse range of high-quality spare parts while maintaining cost-efficiency and reliability in the procurement process. This network serves as a cornerstone of our integrated procurement capabilities.
Step 3: Quality Assurance
Quality control is at the core of our integrated procurement process at Cemspare. Upon receipt of spare parts, we conduct a meticulous in-house quality inspection. Our dedicated team of experts thoroughly examines each component to verify that it aligns with the specified technical standards and quality benchmarks. In cases where additional quality verification is deemed necessary, Third-Party Laboratory conduct comprehensive quality tests to provide an extra layer of assurance.
Step 4: Timely Delivery
We closely monitor our suppliers’ delivery processes, ensuring that spare parts are dispatched in a timely manner. To guarantee on-time delivery, we proactively plan loading and shipping schedules according to your specific requirements and delivery deadlines. We manage the logistics and delivery process, ensuring cement plant on-time receipt of spare parts
Step 5: Ongoing Support & Continuous Improvement
At Cemspare, our commitment to clients extends far beyond the procurement phase. We are dedicated to providing continuous support and optimizing our services. We actively solicit and encourage feedback from our clients on their experiences with our services. This includes their feedback on the spare parts procurement process, quality, and overall satisfaction. We make necessary improvements to the spare parts procurement process, adjusting strategies to align with evolving industry demands and technological advancements.
Want to know how to source cement spares from China?
We Make it Easy to Source from China
The Basic Knowledge About Cement Industry
Unlock the world of cement – essential insights, tips, and trends. Explore the core knowledge of the cement industry for informed perspectives. Dive in now!
AI in the Cement Industry: Current Applications and Future Trends
1. Introduction to AI in the Cement Industry Artificial Intelligence (AI) has become a pivotal force in transforming industrial operations across various sectors, including the cement industry. With increasing demands for enhanced efficiency, sustainability, and
Application of Dust Collection Technology in the Cement Industry
The cement industry plays a crucial role in societal development. Every stage of cement production involves the processing and handling of raw materials, inevitably leading to the generation of dust. Ventilation and dust collection systems
Key Technologies for Carbon Capture in the Cement Industry
Most of the current major carbon capture technologies in the cement industry are in the early stages of commercialization. The maturity of carbon capture technologies is expected to drive the large-scale application of low-carbon cement.
Improve the Quality of Cement Mechanical Equipment
1 Optimize product design 1.1 Optimize mechanical equipment performance indicators When designing cement mechanical equipments and companies should start from the perspective of cement production technology, constantly optimize the operating parameters of cement machinery and
Maintenance and Repair of Mechanical Equipment in Cement Plant
Maintenance issues of mechanical equipment in cement plants 1.Wear and tear Wear refers to the wear or damage caused by a certain part of the equipment.Mainly including cutting, friction and grinding. Cutting refers to cutting
Rotary kiln supporting roller installation and adjustment
After the new dry process cement rotary kiln is put into operation, the problem of heating of the supporting roller tiles will occur. In serious cases, it will lead to accidents such as tile burning,
Rotary kiln production line Precautions when shutting down the kiln
The shutdown of the firing system should be carried out in a planned manner when no unexpected circumstances occur. At the same time, the cooperation of relevant departments is required to ensure that each department
Application of Coriolis force scale in measuring slag powder in cement plants
Current status of slag powder measurement Industrial slag powders such as fly ash, slag powder, steel slag powder, carbide slag powder, etc. have been widely used in cement production as raw materials or mixing materials.
Hard to find reliable Integrated cement spare parts supplier in China?
Hard to find reliable Integrated cement spare parts supplier in China? We totally understand your concerns, the crtitical problem is to find right and reliable quality control service before shipment. Why not try Cemspare to
Common fault causes and treatment measures of rotary kiln equipment
1.The temperature indication error is large Reasons for the failure: 1. The thermocouple is stuck in the material; 2. The thermocouple is burned out. Treatment measures: 1. Clean the accumulated material; 2. Replace the thermocouple.
The Common Pitfalls When Purchasing
Here are some potential pitfalls to avoid when purchasing Cement Spare parts from China
- Lack of knowledge about the Chinese cement spare parts market.
- Discrepancies in the prices of purchased spare parts.
- Potential counterfeit or low-quality components.
- Compatibility issues between purchased spare parts and the main equipment.
- Insufficient technical support or after-sales services.
Be cautious when procuring cement spare parts in China. Pitfalls include market unfamiliarity, price disparities, communication challenges, compatibility issues, lack of tech support, and quality concerns. Choose trusted suppliers like CemSpare.”
A Brief Self-Nomination, Why Choose CEMSPARE?
We Make it Easy to Source Cement Spare Parts from China
CEMSPARE is a professional cement spare parts supplier with over 30 years experience, provides a formidable technical team with experts from top design institutes, deep collaborations with renowned brands like Siemens, Schneider etc, stringent quality assurance, and round-the-clock after-sales support.
- One-stop cement spare parts Solution: Cemspare offer one stop purchasing solutions, covering both electrical and mechanical spare , allowing you to procure a wide range of products with less time and effort.”
- Market Expertise: With our extensive supply chain and in-depth understanding of the Chinese market, we ensure you can acquire the highest-quality products at the most competitive prices, empowering your purchasing decisions with confidence.”
- Technical Support: We have technical experts from major design institutes who can address all your technical concerns, ensuring comprehensive support for your needs.
- Strict quality inspection&After-Sales Service：We Guarantee that every product sold strictly meets your requirements, and 24/7 After-Sales Support.
CemSpare leverages its strengths to ensure the professional, scientific, and standardized operation of cement equipment spare parts. Choose us for a reliable partner in your cement spare parts needs.”
The FAQs About CEMSPARE
Frequently Asked Questions About Cemspare’s Cement Plant Solutions
How comprehensive is your range of spare parts for cement equipment?
Cemspare can provide you with a full range of spare parts and offers an extensive and diverse selection of spare parts to meet the full spectrum of cement plant needs.
How do you ensure the quality of the spare parts you provide?
We prioritize rigorous in-house quality control. if necessary, third-party laboratory verification to guarantee that spare parts meet industry standards.
What are your accepted payment methods?
Cemspare accepts a range of payment methods, including bank transfers(T/T), letters of credit (LC), and other secure financial instruments. We work with clients to find a payment solution that suits their needs.
Can you handle emergency orders for critical spare parts?
Yes, Cemspare can expedite emergency orders for critical spare parts to minimize downtime. We have efficient processes in place to respond to urgent requirements.
How can we request a quote for specific spare parts?
To request a quote, simply contact our team sales@cementspare.com with the details of the spare parts you need. We will promptly provide a detailed quotation tailored to your requirements.
Do you have a track record of successful partnerships with other cement plants?
Yes, Cemspare has a proven track record of successful partnerships with numerous cement plants, and we can provide references to showcase our reliability and expertise.
What is your standard lead time for spare parts delivery?
The lead time for delivery depends on the specific spare parts and supplier availability. We work closely with clients to determine and meet their delivery timelines.
What kind of ongoing support can we expect after procurement?
Our commitment extends beyond procurement; we provide ongoing support to maintain seamless operations. Client feedback is invaluable in improving our services.
Get In Touch
We'd Like To Work With You
Send us a message if you have any questions or request a quote. Our team will give you a reply within 24 hours
Client
Trusted by world's companies.
